How to make a cosplay helmet

Cosplay helmets can get very elaborate and take a lot of time to make. Due to their general shape, these cosplay accessories are probably the most difficult to make.

Here's how to make a low cost costume helmet using cardboard. Helmets are usually one of the hardest and most expensive parts to make for a cool Halloween costume so here's a simple method I use. The methods I describe can be used to make almost any kind of helmet but I'm showing how to make a Star Wars Boba Fett helmet as an example - I have an instructable for the rest of the Boba Fett costume. The templates are designed to be printed on 8. For more great scifi costuming templates check out SPC -there's a lot of fantastic patterns there!

How to make a cosplay helmet

Do you want to discover the wonderful world of cosplay? Wayne will create a heroic DIY foam helmet, taking you through each step and revealing some of his best tricks of the trade along the way. Start this exciting, easy cosplay project by downloading your chosen cosplay helmet pattern. Trace the parts with a whiteboard marker onto a 1 cm thick EVA foam sheet. Place the foam on a cutting mat and, using a craft knife, cut out all the different parts. Watch your fingers and hands! EVA foam blunts the knife quite quickly, so make sure you sharpen it when needed. Squeeze a thin line of glue along the two edges you want to glue together. Spread the glue into a thin layer using a wooden coffee stirrer, then allow it to dry for 10—20 minutes. Meanwhile, mark up the chin piece with a line, insert the knife halfway into the foam at a degree angle and cut along the line on both sides to make a groove. This will create a sharp edge later.

Now for the tricky part… work on one side only. Owlbearrodeo make the inner helmet surface. Tool Tip: Test the pounce wheel on a scrap piece of the foam to get a feel for how much pressure to use to clearly see the perforations.

PDO file of your desired helmet. Print out your paper template in Pepakura Viewer, cut out and start gluing everything in place! Apply your fiberglass mat or cloth and resin over your paper helmet or armor, let it dry and it will be hard as a rock! TIP: Fiberglass the inside, not the outside as I did. Apply bondo to the places you need to get smooth! Normally round or curved places, straight parts don't need to be "bondo'ed". Take your various grit sandpaper, and start sanding from grit, until or even grit!

When it comes to cosplaying as a fictional character you love , you need to make sure every element of your costume is perfect. Everything from Power Rangers to Lord of the Rings contains characters that wear helmets. This means that there are numerous styles of helmets you can create. The first step to make a cosplay helmet is to create your pattern. Make sure to take your time with this step and consider the dimensions, details, and measurements that you want the helmet to have. You can either print one out online or make your own with tracing paper, but you will need to create a mock-up of the design before you cut your foam. Many people use aluminum foil to create their mock-up. This is an easy material to test on your head to confirm the dimensions.

How to make a cosplay helmet

PDO file of your desired helmet. Print out your paper template in Pepakura Viewer, cut out and start gluing everything in place! Apply your fiberglass mat or cloth and resin over your paper helmet or armor, let it dry and it will be hard as a rock! TIP: Fiberglass the inside, not the outside as I did. Apply bondo to the places you need to get smooth! Normally round or curved places, straight parts don't need to be "bondo'ed".

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More About FabiojapaXD ». Here's where the spackling paste comes in. Sand off any imprefection and primer again if needed! See ya' in another instructable xD. Googly eyes are perfect for creating rivets or studs on your cosplay costumes. Leave a comment Cancel reply. I like working with my hands and am happiest when I'm in the shop building my creations. Step Four: Once all the pieces of the helmet are assembled, let the glue set as directed on the glue packaging. Spread the glue out thinly using a coffee stirrer. Cut out of the paper.

Helmets are absolutely one of the most difficult pieces of armor to construct for a costume. Not only do you have to get the shape of the helmet right, but it also has to fit over your face sometimes with a wig on , and the eye holes need to line up correctly. There are many different techniques you can use to make a helmet.

Helena St. But fear not.. Clean glue excess before it dries. A curved Lexan scissor is a great tool for cutting curves and curved surfaces due to its short and bent cutting edge. That's it- time to go trick or treating! Apply bondo to the places you need to get smooth! Step Seven: Trace the flat masking tape panels onto pattern paper. And attach it with superglue or hot melt glue! Primer all of them and use the same paint you used to paint your helmet, so the colors will match! Add to cart. Clean up any frays and imperfections. Cut out of the paper. Martin St. But no need to go to excess. Deluxe Knife and Tool Set.